CUSTOM ORTHOTICS · BETTER EVERY STEP
The Technology

Three data streams. One intelligent design.

Traditional orthotics are built from a single static impression. FOOTZ is built from geometry, pressure, and motion — synthesized by AI into a design no human could calculate by hand.

The Inputs

What we measure

Each input alone tells part of the story. Together, they reveal the complete biomechanical picture.

3D Geometry

Sub-millimeter surface capture of the foot — arch height, heel shape, forefoot width, hallux angle, and navicular drop. The structural foundation.

Plantar Pressure

Dynamic pressure distribution across heel, arch, and forefoot zones — revealing where load actually concentrates during stance.

Gait & Motion

Step length, cadence, symmetry, rollover pattern, and center-of-pressure trajectory — how the foot behaves in motion, not just standing.

The Synthesis Engine

Where no other technology goes

Our AI synthesis engine is the core of what makes FOOTZ unique. It ingests all three data streams — geometry, pressure, and gait — and correlates them to generate optimized orthotic parameters: shell type, arch support, posting angles, medial skive, accommodations, and material selection. No other platform performs this multi-modal synthesis.

Multi-modal AI fusion of 3 independent data sources
Parametric design output, not static templates
Instant parameter generation from clinical data
Clinician review and override at every step
AI Clinical Intelligence

Beyond measurement — into diagnosis

FOOTZ doesn't just capture data. A dedicated AI layer interprets it, surfacing pathology, recommending design parameters, and verifying print-readiness.

Gait Pathology Classifier

Analyzes walking video to identify 12 recognized pathological gait patterns — Trendelenburg, steppage, antalgic, hemiplegic, parkinsonian, ataxic, and more — each with confidence scores, severity, and clinical follow-up flags.

  • Per-pattern confidence and differential ranking
  • Side-specific findings and bilateral comparison
  • Evidence-backed clinician summary

Design Copilot

Synthesizes patient intake, scan measurements, gait metrics, and pressure data into a complete per-side orthotic recommendation — shell type, posting, accommodations, and materials — ready for one-click clinician approval.

  • Multi-modal fusion of every data source
  • Left and right independently optimized
  • Transparent reasoning for every parameter
Accessible Capture

From a phone video to a 3D model

No specialized scanner? No problem. Our Video-to-3D pipeline uses AI-assisted frame analysis to estimate foot geometry from a simple walking video — lowering the barrier to entry for any clinic.

AI frame analysis extracts geometry from standard video
Procedural geometry estimation produces a printable mesh
Ideal for clinics without dedicated scanning hardware
Validated against full 3D-scan measurements

Capture without constraints

A walking video is all the input our AI needs to begin the design process — making FOOTZ accessible to any practice, anywhere.

Print-ready, guaranteed

Every generated STL is automatically inspected and repaired before it reaches the printer — so what's designed is what prints.

99%

Print success

3

Issue types auto-fixed

AI

Repair strategy

Print Reliability

Mesh auto-correction before print

Generated meshes are automatically scanned for holes, non-manifold edges, and thin walls — then AI-patched to a recommended minimum wall thickness, dramatically improving print-success rate.

Detects holes, non-manifold edges, and thin-wall regions
AI recommends repair strategy and target wall thickness
Auto-caps holes and inflates thin walls to spec
Before/after print-readiness scoring for every design
Manufacturing

3D-printed for a perfect match

Additive manufacturing turns the verified digital design into a physical orthotic with exact geometric fidelity — repeatable, scalable, and free of the variability of hand molding.

Print-ready STL/STEP export from the parametric designer
AI mesh-repaired and verified before every print
Configurable print profiles for shell material and infill
Consistent reproduction across reorders and adjustments

0.1mm

Layer resolution

Parametric

Every zone tunable

AI-driven

Not hand-molded

Repeatable

Every reorder

See it in your practice.

Practitioners get full access to the synthesis engine and design tools.